粉體行業在線展覽
面議
954
回收成為主要產業在所有發達國家是為了減少生態破壞和回收有價值的資源,城市垃圾管理策略包含收集可利用的材料像塑料包裝袋、廢紙、玻璃和電器元件除了家庭垃圾。在工業回收的工序中所有這些材料必須被處理而且被熱利用率或者重新利用循環,假設塑料回收,一個高純度材料需要一個成功的材料整理和加工處理。即使對于熱塑料垃圾的使用,比如含氯物質PVC必須被消除在材料中。關于回收的應用,NIR分類技術已經有多年的使用經驗,NIR技術可以識別不同的垃圾成分和獨特形式的材料顏色。為了每個原料領域的塑料回收,LLA設備有成熟的識別板塊,板塊可以擴展客戶對材料類型的需求,塑料鑒定板塊是可用于多元化的NIR光譜儀KUSTA1.9MPL和NIR成像相機KUSTA1.7MSI和KUSTA1.9MSI。
idHwaste模塊的應用原理上適用于識別和分選生活垃圾,這個模塊可使用NIR光譜儀KUSTA1.9MPL和NIR成像相機KUSTA1.7MSI和KUSTA1.9MSI,idHwaste模塊軟件可以識別所有的塑料被用于食品包裝袋和一些聚合物,甚至塑料復合材料比如有PVC箔標簽的PET瓶子被識別。在瓶子與瓶子之間的回收中能夠準確的除去PVC(僅需要KUSTA1.9MPL和KUSTA1.9MSI)。機KUSTA1.7MSI和KUSTA1.9MSI成像相機被更廣泛的應用于需要高空間分辨率和高幀數率。
l識別塑料:PET, PE, PP,PS,PVC,PA,PE瓶子/PE箔
l雜質:紙張,紙板,木頭,液體包裝紙張(TETRA),紡織品
l混合部分:有PE ,PP或者PVC標簽的PET瓶子(瓶子與瓶子之間的回收)
l可選模塊:HDPE(高密度聚乙烯)/LDPE(低密度聚乙烯),PET/PETG(透明塑料),識別箔的干擾,顏色識別和紙張木頭。
idPET-Flakes(PET鱗片)模塊的分析軟件被用于除雜在瓶堆里回收PET瓶子。另外在所有普遍的生活塑料中,這模塊同樣可以分析雜質像PA或者硅膠。后者通常出現在瓶子的瓶蓋墊片。這個軟件模塊**選用高幀數率的KUSTA1.9MSI和在高敏感度下識別PET鱗片的特殊PVC雜質。在idPET-Flakes分選后,材料幾乎不會含有PVC。
l塑料:PS,PA,PC,PE,PP,PET,PVC,PMMA
l混合部分:PET+PVC
l雜質:硅膠
uniSPEC1.7HSI | uniSPEC1.9HSI | uniSPEC2.2HSI | |
Wavelength range [μm] | 0.95 – 1.7 | 1.32 – 1.9 | 1.25 – 2.17 |
Dispersion/pixel [nm] | 3.61 | 6.0 | 3.61 |
Frame rate [Hz] (ROI Δλ = 620 nm) | 270 (400 ROI mode) | 795 at 100 μs exposure time | 270 (400 ROI mode) |
Sensitivity | +++ | +++ | ++ |
Number of measurement tracks | Max. 320 | 192 | Max. 320 |
KUSTA1.7MSI | KUSTA1.9MSI | KUSTA2.2MSI | |
Wavelength range | 0.95 μm – 1.7 μm | 1.32 μm – 1.9 μm | 1.25 μm – 2.17 μm |
Spectral resolution | < 8 nm | ||
Scan rate | Max. 270 frames/s full frame, 5000 frames/s with smallest ROI modes | Max. 795 Hz, ROI modes not available | Max. 270 frames/s full frame, 5000 frames/s with smallest ROI modes |
Integration time | Min. 100 μs, max. 5 s | Min. 1 μs, max. 10 ms | Min. 100 μs, max. 5 s |
Number of measurement tracks | Max. 320 | Max. 192 | Max. 320 |
Objective | Zeiss F2.4 / 10 mm, NIR corrected | ||
Power supply camera | 24 V, 2.5 A | ||
Environmental operating temperature | +5 °C to +45 °C | ||
Weight camera | 16.8 kg | ||
Chassis dimensions camera (LxWxH) | 295 mm x 166 mm x 345 mm | ||
Chassis dimensions camera incl. mirror unit (LxWxH) | 400 mm x 166 mm x 345 mm | ||
Illumination unit | PMAmsi with reflectors LR30 or LR50 | ||
Distance camera - belt | Width of conveyor belt x 1.04 | ||
Conveyor belt width | 500 mm – 2000 mm | 500 mm – 1400 mm | 500 mm – 2000 mm |
Vertical clearance | 300 mm (LR30) or 500 mm (LR50) | ||
Conveyor belt speed | Up to 2.5 m/s | ||
Particle size sorting material | 2 mm - 40 mm | ||
Process interface | TCP/IP or UDP protocol | ||
Connection | Han plugs, Ethernet cable | ||
Protection level | IP65 | ||
Optionals | Mirror unit, installation bridge, control cabinet with control PC and power supplies |
KUSTA1.9MPL | KUSTA2.2MPL | |
Method | Non-contact and non-destructive testing (NDT) method based on NIR spectroscopy; Detection of absolute remission as a function of the wavelength | |
Wavelength range | 1.36 μm – 1.94 μm | 1.1 μm – 2.2 μm |
Spectral resolution | < 8 nm | |
Dispersion per pixel | 4 nm | |
Scan rate | Max. 70 Hz | |
Number of measurement tracks | Max. 64 | |
Power supply | 230 V ~ 50 Hz, fuse 4 A; (optional 115 V ~ 60 Hz) | |
Environmental operating temperature | 0 °C to +40 °C | |
Humidity | 20 % – 80 % | |
Weight | 56 kg | |
Dimensions (LxWxH) | 600 mm x 610 mm x 515 mm | |
Base device | Air conditioned control cabinet with spectrograph, optical multiplexer, control electronics und industrial PC | |
PC configuration | Operating system Windows® Embedded, 1.86 GHz, 1024 MByte, Solid state disk 80 GByte, Interfaces: DVI, COM, USB, Ethernet | |
Software | Control software KustaMPL, customer specific analysis routines Optional: spectrometric development environment KustaSpec | |
Operation | Process mode: device control via serial communication with a process control unit Test mode: device control via integrated TFT touch screen | |
Probe lines | PMAmpl (Remission) or PMT (Transmission) |
PMAmpl | PMT | |
---|---|---|
Measurement method | Remission | Transmission |
Probe line configuration | Compact unit with measurement optics (OL) and double sided illumination unit (LU) | Measurement optics and illumination unit separated |
Measurement distance | 240 – 300 mm (Version LR30) 420 – 500 mm (Version LR50) | Distance between measurement optics and illumination unit 300 mm |
Illumination elements | Halogen light bulb; 160 W socket R7s, 118 mm; 240 V/ 50 Hz (120 V/ 60 Hz) | Halogen light bulb; 160 W socket R7s, 118 mm; 240 V/ 50 Hz (120 V/ 60 Hz) |